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Acrylic
Shell
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 All
our shells start out by selecting the COLOR and size of the LUCITE
acrylic sheet. Once chosen, the bottom side of the Lucite acrylic
is then fully sanded for a rough surface (this rough surface gives
something for the fiberglass to adhere to). The sheet is then
heated until soft and pliable. Once heated the shell is then vacuum
formed into the appropriate mold to give it the shape needed. |
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 After
cooling, the acrylic is more like that of an eggshell and must
be structurally reinforced with fiberglass. This process requires
a chopped fiberglass mixed with resin and hardeners. This mixture
is then blown onto the shell in a uniform and even manner. |
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 Once
blown onto the shell, we use small "rollers" to hand
matte and contour the newly formed fiberglass into the rough surface
of the shell. This ensures a complete bond between the LUCITE
acrylic and the fiberglass. This is repeated five times to give
a thick, nearly indestructible product ready for decades of use.
This process eliminates the blistering, cracking, or fading experienced
during the earlier days of shell manufacturing. |
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 Microban
is an anti microbial agent manufactured into the LUCITE acrylic
sheet. Since it is built within the molecular structure of the
acrylic, its ability to repel bacteria will never diminish with
time. Lasting literally for the life of the spa. Microban has
been recognized for years as a safe anti microbial agent and is
used on children's eating trays and toys. Algae, virus and bacteria
need heat, moisture, and a place to stay in order to grow. Microban
repels these parasites back into the water. Not allowing them
to adhere and grow. Once exposed to bromine and ozone they are
killed off. Reducing odor, the use of chemicals and the risk of
infection. |
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